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Exploring Pros & Cons of Heavy Equipment Rebuild: A Guide by FS Solutions

Written by FS Solutions Team | Sep 26, 2024 8:22:00 PM

As equipment ages and wears out, companies face the inevitable decision of whether to repair, rebuild, or replace their machinery.

For heavy industrial equipment like vacuum trucks, this is a critical consideration. A full assessment is needed to decide if ‘it’s worth it’ – so the question remains, to rebuild or not to rebuild industrial equipment?

 

Some important considerations before the Equipment Rebuild:

The First Steps to Rebuild Industrial Equipment

To restore industrial equipment to its original or improved state, a thorough procedure of disassembly, inspection, replacement of worn-out parts, and reassembling the machine is required.

Processes Involved in a Rebuild

  • Disassembly: take apart the equipment to access all components.
  • Inspection: check each part for wear and damage.
  • Replacement: install new or reconditioned OEM parts where needed.
  • Reassembly: put the machine back together and test it for functionality.

 

Benefits of Rebuilding Equipment

Buying something new might be preferred or desired, however, there are benefits of rebuilding equipment instead.

Long-term Savings on Maintenance

To keep equipment in top shape, avoid unplanned breakdowns, and prolong machine life, maintenance tasks need to include daily inspections, routine greasing, oil changes, and fluid replacements. These costs can be compared to those of a rebuild. Depending on the kind of equipment, maintenance and repair expenses might range from 75% to 100% of the machine's initial purchase price during its lifetime.

When major repairs are needed, it’s usually more cost-effective to rebuild industrial equipment. Looking at repairs versus a rebuild, the rebuild can save frequent, expensive repairs by taking care of everything at once, especially when the equipment reaches the point where numerous parts are getting close to the end of their life.

The often-unpredictable cost of repairs can range greatly from little problems to expensive, time-consuming severe breakdowns. A rebuild brings the machinery back to like-new condition and increases its operating life as long as the rebuild entails replacing all main and many small components.

In the long run, this could be a more cost-effective choice, particularly if the equipment reaches a point where regular repairs are required. Rebuilding equipment usually results in lower initial costs than purchasing new, giving businesses the advantage of longer equipment lifespans and better performance.

The equipment will be in like-new condition after a rebuild and substantially longer lasting. In the long term, to rebuild industrial equipment proves the correct choice. It’ll save businesses time and costs even though it requires more time than a straightforward repair upfront.

Extended Equipment Life

A thorough rebuild can significantly prolong the operational lifespan of your machinery, often bringing it back to near-new condition in terms of performance and reliability.

Any time of year is a good opportunity to consider industrial equipment rebuild. To minimize operational disturbance, a rebuild helps to swiftly put equipment in need of repairs back to use, especially if the rebuild is done during slower times.

When opposed to spending on the purchase of new equipment, a rebuilds’ budget can be flexible. Assess if a complete or partial system rebuild is required and adjust the budget appropriately, potentially saving money.

Environmental Impact

Rebuilding supports sustainability by reusing and recycling parts, reducing the environmental footprint associated with manufacturing new equipment.

When to Rebuild Industrial Equipment

Indicators for a Rebuild

  • Age and Condition: older equipment that is still structurally sound but has worn-out components.
  • Repair Costs vs. Rebuild Costs: when ongoing repairs become frequent and costly, a rebuild might be more economical.
  • Replacement OEM Parts Availability: if parts for your equipment are readily available, a rebuild is feasible.
  • Operational Efficiency: if the equipment's performance is declining and affecting productivity, it may be time for a rebuild.

Strategic Planning for a Rebuild

A rebuild effectively returns the machine to like-new condition by replacing all key components as well as numerous smaller ones, extending the life of the machinery. This thorough restoration takes care of the wear and tear that has built up over years of usage, greatly improving the equipment's dependability and operating efficiency.

Planning rebuilds strategically can minimize downtime and ensure continuous productivity. Scheduling rebuilds during off-peak times or in phases can help maintain operations smoothly.

FS Solutions’ Approach to Rebuilding Equipment

By replacing worn-out components with new, frequently better models, machinery lifespans are significantly increased, and it can continue to function well for many more years. A rebuild prevents frequent failures and brings reliability to industrial equipment for longer and more productive usage. FS Solutions offers a comprehensive rebuild program that ensures high-quality results.

All FS Solutions' approaches include detailed inspections, advanced diagnostics, and the use of state-of-the-art technology in the rebuild process. This ensures that rebuilt equipment meets or exceeds original performance standards. With pride, FS Solutions rebuilds equipment to increase its lifespan by five to ten years for less than half the cost of purchasing new.

The process involves:

  • Certified Technicians: Thorough Evaluation by Skilled professionals who follow stringent quality controls.
  • High-Quality Parts: Implementing OEM parts or equivalent to ensure durability and performance.
  • Customer Review: Our solutions rely on customer feedback on performance of the upgraded parts and components.

Our latest Before and After pictures of an Industrial Vacuum Truck: 

Rebuild Industrial Equipment with FS Solutions

Heavy equipment rebuilding has several benefits, such as lower long-term maintenance costs, longer equipment life, and better environmental effects. Rebuilding equipment is an especially more cost-effective solution if it has several broken or damaged pieces.

When you rebuild industrial equipment, the machine's parts as well as all of its key components get replaced. So, rebuilds provide the chance to update industrial equipment with the most recent technical developments. FS Solutions can help determine the conditions of industrial equipment and if they call for a rebuild – and ensure that equipment rebuilds are handled with the highest standards of quality and care.

For more information on rebuilding services or to schedule a consultation to assess your equipment needs, contact FS Solutions today. Our team is ready to help you optimize your machinery and keep your operations running smoothly.